Electric Vehicle Thermal Management

Our custom Aluminum Lighting Swivel Joint is a precision-machined component designed for adjustable LED fixtures, track lighting systems, outdoor architectural lights, and industrial lamps. The product offers smooth 360° swivel, robust locking torque, and high-precision assembly through CNC Machining, 5-axis milling, Swiss turning, and EDM processes.

Material & Quality Control

• Aluminum Alloy Selection: Typically Machined from T6-series alloys like 6061-T6 or 7075-T6, ensuring high strength-to-weight ratio and corrosion resistance.

• Quality Standards: Materials conform to MIL-A-8625F Type II, Class 2 anodizing standards. Raw materials undergo ultrasonic and X-ray inspection to guarantee zero defects.

CNC Machining Process

1. 5-Axis CNC Milling

• Simultaneously machines complex swivel geometry—circular flanges, bearing pockets, threads—in a single setup.

2. Swiss-Style CNC Turning

• Produces concentric pivot pins, threaded bores, and press-fit surfaces to tight tolerances (±0.005 mm).

3. EDM Wire Cutting & Precision Drilling/Tapping

• Achieves slot features and internal threads with sharp edges and strict positional accuracy.

4. Heat Treatment & Surface Finishing

• Includes T6 heat-treatment (for 6061-T6), followed by anodizing finishing, with optional black, color, or clear oxidization as required.

5. Assembly & Inspection

• Assembled with stainless steel bushings/delrin washers, torque-tested at ~5 N·m, and inspected via CMM, surface roughness (~Ra 0.8 µm), and dimensional verification.

Technical Parameter Table

FAQ

Q1: Minimum order quantity (MOQ)?
A: Single-piece MOQ—supporting rapid prototyping through mass production.

Q2: What is sample lead time?
A: Prototype ready within 30 minutes after DFM approval.

Q3: What are the tolerances and finish quality?
A: Milling ±0.01 mm, turning ±0.005 mm; surface finish Ra 0.8 μm, anodized per MIL-A-8625F Type II, Class 2.

Q4: Which files are accepted for production?
A: STEP, IGES, DWG, PDF, SolidWorks, Pro/E, etc.

Q5: Do you offer assembly services?
A: Yes—complete furnishing with bushings, torque locking, packaging, and QC reports .

Q6: Can you customize colors or branding?
A: Full OEM/ODM support with custom anodizing colors, laser engraving, and packaging.

Q7: Payment & shipping terms?
A: Standard 30% deposit/70% before shipment; multiple shipping options (EXW/FOB/CIF/DDP).

Q8: Do you support design consultation or DFM?
A: Engineering support provided to optimize costs, materials, and manufacturing feasibility

Why Choose Jiesheng Hardware?

• High Precision: Sub-micron tolerance capability via 5-axis & Swiss machining.

• Fast Turnaround: 30-minute prototypes, 3–7 days for bulk orders.

• Material Expertise: High-grade T6 aluminum alloys + MIL‑grade finishing.

• Comprehensive In-House Services: Machining, finishing, CMM, assembly, logistics—all under one roof.

• Certified Quality: Adhering to ISO 9001, IATF 16949, with major client satisfaction (99%).

• Global Experience: Delivering precision lighting swivel joints to industries such as automotive, lighting, aerospace, and electronics.